Objective
To improve bearing quality by reducing the surface waviness on the ball track to produce a quieter, smoother functioning bearing assembly.
Process
Finish the ball track using a two step process employing Rough and Finish stones in succession.
Component
Ball Bearing Outer Ring
Material
52100 Steel
Hardness
58 to 62 Rc C
Incoming Finish
0.4 Ra um (16 Ra u”)
Coolant
Castrol Honilo 980
Machine Setup
2 Station – Rough and Finish Configuration
Stone Specification
Rough: FA800-160GV51S
Finish: GC1200-95GV2W
Stone Size
11.7 x 15 x 75mm; 9R (.460″ x .590″ x 3″; .35″R)
Results
Use of Darmann products resulted in better quality, process improvements and cost reductions. These results are summarized below:
Final finish improved from 0.03 to 0.02um Ra
Assemblies qualifying for highest quality rating increased by 33%
Finished goods inventory reduced by 20%
Product cost reduced by 30%